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Navitas AC Conversion Kit, for NON-IQ or Rolling Chassis Club Car DS
Navitas AC Conversion Kit, for NON-IQ or Rolling Chassis Club Car DS
 
Want to convert an older Club Car DS to a modern Navitas AC drive system, but your cart needs everything? This is the kit we built specifically for that situation.
 
Our Navitas “All Inclusive” AC Conversion Kit combines everything needed to convert an older Club Car DS chassis that has little to no usable electronics remaining. It is an ideal solution for older 36-volt carts, 48-volt Series carts, or 48-volt Regen carts where replacing the entire electrical drive system makes more sense than trying to adapt or reuse outdated components.
 
This package includes virtually everything required for the conversion except the key switch, since the original Club Car key switch can normally be retained.
 
Choose Your Navitas AC Power Level
We offer the All Inclusive kit with four Navitas AC configurations:
  • 440A Controller / 4kW AC Motor – Excellent performance upgrade for general-purpose carts.
  • 600A Controller / 4kW AC Motor – Increased controller capacity for stronger acceleration and performance.
  • 600A Controller / 5kW AC Motor – A significant performance upgrade for customers wanting considerably more power. (Read info below regarding clearance issues on non-lifted vehicles)
  • 850A Controller / 7.5kW AC Motor – EXTREME PERFORMANCE – Our maximum-performance option for customers building a serious high-power DS. (No warranty. Extremely powerful, use at your own risk) (Read info below regarding clearance issues on non-lifted vehicles)
 
Complete Factory-Style IQ Conversion
Older DS models were never designed around the electronics used with modern AC systems. Instead of leaving you to piece together individual components, we include a complete Factory-style Club Car IQ conversion package so the chassis can be properly converted to the newer electrical architecture required for the Navitas system.
 
Included in the factory style IQ conversion kit:
  • Factory MCOR4 Conversion Kit Included
The package also includes our Factory MCOR4 Conversion Kit, allowing the older accelerator system to be converted to the modern Club Car MCOR4 design.
For pre-1995 Club Car DS models, minor cutting and drilling are required to complete the MCOR4 installation. We demonstrate this conversion in detail in our installation video available on our Revolution Golf Cars YouTube channel.
  • Factory DS IQ Wire Harness - OEM wire harness. Superb quality for years of worry free service. Don't skimp on the wiring. A factory harness is worth it's weight in gold.
  • Factory Tow/Run Switch & Bracket - Allows for a nice clean factory look
  • Factory F&R switch & Housing - Clean looking OEM style housing with a factory switch. Fits in the original F&R switch location for all Club Car DS models
  • Factory controller mounting panel - A proper controller mounting plate is also included, giving you a clean and secure mounting location for the Navitas controller and associated electronics.No searching for brackets, fabricating mounting solutions, or trying to piece together parts from several different kits.
  • Hill Brake Rod & Latch Assembly (for 1980-1995.5 models only) - This is needed to complete the MCOR4 conversion on the older pedal design. Watch our video in the link on this page for more details.
  • 2 Gauge Cable Set - for Club Car DS w/Lithium Battery and Navitas AC kit (If you're running lead acid, that's fine. Just let us know before you order)
  • Albright SU280 Premium Quality Heavy Duty Solenoid
 
Optional Graziano Differential for Non-Lifted Carts
Customers choosing one of the Navitas configurations with the larger 5kW AC motor can also select our optional Graziano differential.
Our professionally rebuilt Graziano differential provides the additional motor clearance necessary to install the larger 5kW Navitas AC motor in a non-lifted Club Car DS chassis without interfering with the shock, shock mount, or the main frame of the car. This makes it possible to build a high-performance AC-powered DS without requiring a suspension lift simply to gain motor clearance. 
If your DS has a lift kit, you can run the 5kw motor without replacing the differential. All you'll need to do is remove or relocate the passenger side shock absorber.

Navitas AC Conversion Kit, for NON-IQ or Rolling Chassis Club Car DS

$2,211.37Price
Quantity

Our online products are typically in stock and available if they are marked "IN STOCK" in our online store. The only reason an item would be marked "OUT OF STOCK" is if we know for a fact that there is a long-term back-order situation on that particular item and we do not know when we will be receiving it. Please be aware that we sell these items online as well as locally, so it's difficult to maintain accurate available quantity on the online store at all times but we try our best to keep up. Typically if we do not have an item in stock, it can be received locally from our vendors in 1-2 days before it ships to you. Certain items may also be shipped directly from the vendors to you without delaying your order arrival at all. If you're concerned about the stock status of an item we strongly suggest that you contact us prior to ordering to ensure that the items are available for immediate shipment. If you place an order for an item that is not in stock you will be notified via email within 24 hours and an estimated ship date (shown on your emailed invoice) will be provided to you at that time.  Please make sure the email address associated with your payment matches the email address that you currently use. Lots of our customers have old email addresses attached to their payment accounts and do not receive emails from us because they forget to check their old email account. If you place an order and choose to cancel at anytime, no problem. Be aware that cancelled orders in back-order status will be fully refunded minus the non-refundable 3.5% PayPal or Credit Card processing fee. This is why we strongly recommend that you ask about availability status PRIOR to ordering by texting or emailing us. Please provide the SKU number of the item in your message. A text message is fine and will typically be answered in just a few minutes. This is explained in further detail on our main page, or by clicking HERE.

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Text: 706-431-3917

Email: info@revolutiongolfcars.com

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Return/Refund/Cancellation Policy: Returns are accepted up to 14 days after delivery. Sensitive electronic items are non-returnable. However, electronic items such as motors and controllers will carry a manufacturers warranty. Warranty length varies by manufacturer. All returned items are subject to a 5% restocking fee in combination with the 3.99% payment processing fee and original shipping costs from the initial order unless the item is being returned due to a mistake by Revolution Golf Cars, LLC.
Fulfillment/Shipping Policy: All items will be shipped with basic ground shipping. US Mail is our preferred shipping method, but UPS and Fedex are also used for certain items. Items that are in stock will typically ship within 1-2 business days after we receive the order. Items that are back-ordered will ship as soon as they become available. If an item is back-ordered, we will provide you with the approximate ship-date on the invoice that will be emailed to you after your order is processed. Expedited shipping is available via phone-in orders. please note that the shipping calculator on our website will not accurately figure freight costs to hawaii or alaska, therefore we will automatically cancel any online order received from either of these two states unless it is small enough to fit in a USPS flat rate box. heavy items that are going to hawaii and alaska will have to be ordered via phone or email. this also applies to any shipment to any country outside of the usa.
Terms & Conditions: Revolution Golf Cars sells high quality golf car parts and accessories. By ordering from our website, the customer agrees that they are capable and comfortable installing these items. Revolution Golf Cars will not be held responsible for the actions of a customer who is not qualified to perform such upgrades or repairs to their vehicle.  When you purchase an item, you are indicating that you have read the full listing page and understand exactly what you have purchased and how to install it.
Privacy Policy: Revolution Golf Cars collects the personal information of it's buyers via our online check-out page. No other information is obtained from our buyers except for what they submit on the order form. All of our payments are processed safely and securely through Wix Payment processing or PayPal. When a transaction is completed through either of these services, Revolution Golf Cars does not have access to any of your credit/debit card information after the sale. The payments are processed exclusively through these third party entities and none of your personal billing information is shared with Revolution Golf Cars with the exception of your name, address, email address, and phone number.

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